Automatic Steel C Stud & U Track Sheet Roll Forming Machine
With Mitsubishi PLC Controller
This metal roll former is making galvanized steel C profile stud
sheets or U profile track sheets according to customers'
Technical Specifications of Steel C Profiled Stud and U Profiled
Track Roll Former
|Raw Material||Type||Galvanized Steel Coils, GI|
|Width||It depends on the final design|
|Yield Strength||235-345 MPa or specially designed for 550 MPa|
|Finished Products||Cover width||It depends on the final design|
|Driving Motor||5.5 KW|
|Cutting Motor||2.2 KW|
|Production Speed||Around 900 meters per hour|
|Coil Decoiler||Type||Un-powered or Powered|
|Rolling Stations||13 sets|
|Rolling Shaft Diameter||65 mm|
|Cutting Type||Automatic Post-cutting|
|Operation System||Mitsubishi PLC, Inverter and touching screen|
|Supporting Tables||2 sets|
|Machine Size||Around 7 x 0.8 x 1.4 meters|
|Machine Weight||Around 5 tons|
Main Components of Steel C Profiled Stud and U Profiled Track Roll
|1||Coil Decoiler||1 set|
|2||Metal Rollformer Machine||Direction Guilder||1 set|
|Rolling System||1 set|
|Post-cutting Device||1 set|
|3||Supporting Tables for Finished Products||2 sets|
|4||Hydraulic Station for Cutting Device||1 set|
|5||PLC Control Cabinet||1 set|
|6||Tools Box with Spare Parts||1 set|
Componets Descriptions of Steel C Stud and U Track Rollforming Line
The maximum capacity of the coil decoiler can hold is 3 tons. It is
designed for the coils with 508mm
inner-diameter and maximum 1000mm outer-diameter.
It adopts wheel and screw which are used to regulate the iron stick
for direction guilding.
The main frame of machine is welded separately and the outside wall
is connected by screws after being
painted on the surface. The rollers are made by No.45 forged steel
of high quality, which are processed by
CNC machine and coated with hard chrome to get a long lifespan. The
rolling shafts are made by No.45 carbon
wrought steel of high quality, which can improve the integrated
mechanic feature of the rolling shafts,then the
rolling shafts will be processed by cylindrical grinding machine to
ensure the precision of final products.
Cutter blade is made by Cr12 mould steel with heating treatment.
The cutter’s structure adopts welded frame
for good rigidity. The power of cutting action is provided by
|Supporting Tables for Finished Products:|
They are used to support the finished products. It is convenient
for the workers to stack the finished products.
|Hydraulic Station for Cutting Device:|
The motor and hydraulic accessories are with famous Chinese brand
which guarantee the hydraulic station is
supplying stable the power for the cutter.
|PLC Control Cabinet:|
The control system adopts Mitsubishi PLC, inverter, touching screen
for all the working actions of the machine.
Some parameters, such as product quantity, product length and so on
can be set into the PLC controller, then
this machine will automatically produce the desired products
according to the set parameters.
|Tools Box with Spare Parts:|
The tools box contains the necessary tools such as spanners,
screwdrivers, pilers, oil pot and useful spare
parts such as control buttons, position switches, mini relays,
chains and so on.
The C shape stud and the U shaped track are widely used in
residential steel construction for ceiling,
drywall and so on.